Operational optimization of networks of compressors considering condition-based maintenance

The paper presents a mixed integer linear programming model which deals with the optimal operation and maintenance of networks of compressors of chemical plants. This optimization model considers condition-based maintenance which involves the degradation of the condition of the compressors. The paper focuses on online and offline washing, two different cleaning procedures which reduce the extra power used by the compressors due to fouling. The state-of-the-art has demonstrated the optimal schedule of the maintenance of a single compressor neglecting the interactions between operation and maintenance of more than one compressor. The suggested optimization model studies a compressor station with multiple compressors and provides their optimal schedule and the best decisions for their washing. Different case scenarios examine the influence of different types of washing methods on the total costs of operation and maintenance. The paper demonstrates the benefits of the optimization and demonstrates that maintenance and operation have to be examined simultaneously and not separately, in contrast to common industrial practice and previous approaches in the literature

A rolling horizon approach for optimal management of microgrids under stochastic uncertainty

This work presents a Mixed Integer Linear Programming (MILP) approach based on a combination of a rolling horizon and stochastic programming formulation. The objective of the proposed formulation is the optimal management of the supply and demand of energy and heat in microgrids under uncertainty, in order to minimise the operational cost. Delays in the starting time of energy demands are allowed within a predefined time windows to tackle flexible demand profiles. This approach uses a scenario-based stochastic programming formulation. These scenarios consider uncertainty in the wind speed forecast, the processing time of the energy tasks and the overall heat demand, to take into account all possible scenarios related to the generation and demand of energy and heat. Nevertheless, embracing all external scenarios associated with wind speed prediction makes their consideration computationally intractable. Thus, updating input information (e.g., wind speed forecast) is required to guarantee good quality and practical solutions. Hence, the two-stage stochastic MILP formulation is introduced into a rolling horizon approach that periodically updates input information

Flow shop rescheduling under different types of disruption

This is an Accepted Manuscript of an article published by Taylor & Francis in International Journal of Production Research on 2013, available online:http://www.tandfonline.com/10.1080/00207543.2012.666856Almost all manufacturing facilities need to use production planning and scheduling systems to increase productivity and to reduce production costs. Real-life production operations are subject to a large number of unexpected disruptions that may invalidate the original schedules. In these cases, rescheduling is essential to minimise the impact on the performance of the system. In this work we consider flow shop layouts that have seldom been studied in the rescheduling literature. We generate and employ three types of disruption that interrupt the original schedules simultaneously. We develop rescheduling algorithms to finally accomplish the twofold objective of establishing a standard framework on the one hand, and proposing rescheduling methods that seek a good trade-off between schedule quality and stability on the other.The authors would like to thank the anonymous referees for their careful and detailed comments that helped to improve the paper considerably. This work is partially financed by the Small and Medium Industry of the Generalitat Valenciana (IMPIVA) and by the European Union through the European Regional Development Fund (FEDER) inside the R + D program "Ayudas dirigidas a Institutos tecnologicos de la Red IMPIVA" during the year 2011, with project number IMDEEA/2011/142.Katragjini Prifti, K.; Vallada Regalado, E.; Ruiz García, R. (2013). Flow shop rescheduling under different types of disruption. International Journal of Production Research. 51(3):780-797. https://doi.org/10.1080/00207543.2012.666856S780797513Abumaizar, R. J., & Svestka, J. A. 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Optimization of a network of compressors in parallel: Real Time Optimization (RTO) of compressors in chemical plants - An industrial case study

The aim of this paper is to present a methodology for optimizing the operation of compressors in parallel in process industries. Compressors in parallel can be found in many applications for example in compressor stations conveying gas through long pipelines and in chemical plants in which compressors supply raw or processed materials to downstream processes. The current work presents an optimization framework for compressor stations which describe integration of a short term and a long term optimization approach. The short-term part of the framework suggests the best distribution of the load of the compressors (where the time scale is minutes) and the long-term optimization provides the scheduling of the compressors for large time periods (where the time scale is days). The paper focuses on the short-term optimization and presents a Real Time Optimization (RTO) framework which exploits process data in steady-state operation to develop regression models of compressors. An optimization model employs the updated steady-state models to estimate the best distribution of the load of the compressors to reduce power consumption and therefore operational costs. The paper demonstrates the application of the RTO to a network of parallel industrial multi-stage centrifugal compressors, part of a chemical process in BASF SE, Germany. The results from the RTO application showed a reduction in power consumption compared to operation with equal load split strategy

MIP formulations for an application of project scheduling in human resource management

In the literature, various discrete-time and continuous-time mixed-integer linear programming (MIP) formulations for project scheduling problems have been proposed. The performance of these formulations has been analyzed based on generic test instances. The objective of this study is to analyze the performance of discrete-time and continuous-time MIP formulations for a real-life application of project scheduling in human resource management. We consider the problem of scheduling assessment centers. In an assessment center, candidates for job positions perform different tasks while being observed and evaluated by assessors. Because these assessors are highly qualified and expensive personnel, the duration of the assessment center should be minimized. Complex rules for assigning assessors to candidates distinguish this problem from other scheduling problems discussed in the literature. We develop two discrete-time and three continuous-time MIP formulations, and we present problem-specific lower bounds. In a comparative study, we analyze the performance of the five MIP formulations on four real-life instances and a set of 240 instances derived from real-life data. The results indicate that good or optimal solutions are obtained for all instances within short computational time. In particular, one of the real-life instances is solved to optimality. Surprisingly, the continuous-time formulations outperform the discrete-time formulations in terms of solution quality

Staff assignment with lexicographically ordered acceptance levels

Staff assignment is a compelling exercise that affects most companies and organizations in the service industries. Here, we introduce a new real-world staff assignment problem that was reported to us by a Swiss provider of commercial employee scheduling software. The problem consists of assigning employees to work shifts subject to a large variety of critical and noncritical requests, including employees’ personal preferences. Each request has a target value, and deviations from the target value are associated with integer acceptance levels. These acceptance levels reflect the relative severity of possible deviations, e.g., for the request of an employee to have at least two weekends off, having one weekend off is preferable to having no weekend off and thus receives a higher acceptance level. The objective is to minimize the total number of deviations in lexicographical order of the acceptance levels. Staff assignment approaches from the literature are not applicable to this problem. We provide a binary linear programming formulation and propose a matheuristic for large-scale instances. The matheuristic employs effective strategies to determine the subproblems and focuses on finding good feasible solutions to the subproblems rather than proving their optimality. Our computational analysis based on real-world data shows that the matheuristic scales well and outperforms commercial employee scheduling software